When it comes to safe, efficient, and professional product shipping, kraft mailer boxes play an essential role in modern logistics and e-commerce. Also known as airplane-style mailer boxes or self-locking corrugated boxes, they are widely used by businesses for packaging, mailing, and protecting products during transportation. Designed with convenience and durability in mind, corrugated mailer boxes combine lightweight structure, high strength, and aesthetic presentation—making them an ideal choice for both domestic and international deliveries.  This article will explore some of the main types of kraft mailer boxes and help you choose the best one for your brand.

The standard Kraft mailer boxes are the most commonly used design, recognized for its sturdy structure and easy assembly. Made from high-quality kraft paperboard or corrugated mailer boxes, these corrugated mailer boxes feature a self-locking design that doesn’t require tape or glue.

Key Features:

Strong, durable walls for product protection

Easy to fold and assemble in seconds

Ideal for online retail, clothing, and small accessories

Fully recyclable and biodegradable

Because of their simplicity and strength, standard Kraft mailer boxes are widely used for everyday shipping and branding. They can also be custom printed with logos, labels, or brand colors to enhance visual appeal.

For businesses shipping heavier or fragile products, Orderpack corrugated mailer boxes offer the ideal balance between lightweight construction and maximum protection. These corrugated mailer boxes are made of multiple paper layers, including a fluted inner sheet that provides cushioning and rigidity.

Advantages:

Enhanced shock resistance for fragile items

Excellent strength-to-weight ratio

Suitable for electronics, books, or glassware

Can be coated or laminated for moisture resistance

Corrugated kraft mailer boxes are also preferred for long-distance or international shipping since they can withstand stacking pressure and temperature changes during transport.

printed mailer boxes

printed mailer boxes

printed mailer boxes

If you’re looking for a packaging solution that stands out, Orderpack die-cut mailer boxes offer more customization options. These printed mailer boxes are cut and shaped according to product dimensions, creating a perfect fit for each item. They can feature unique openings, display windows, or compartments.

Benefits:

Tailored to specific product shapes and sizes

Attractive unboxing experience for customers

Ideal for promotional packaging or gift sets

A paper box with a die-cut design not only enhances the visual presentation but also provides a more secure fit, minimizing product movement during shipping.

Folding corrugated kraft mailer boxes combine flexibility and convenience. These printed mailer boxes can be stored flat to save space and quickly folded when needed. They’re especially suitable for small and medium-sized businesses with limited storage capacity.

Key features:

Space-saving design for efficient storage

Easy manual assembly

Great for cosmetics, stationery, and fashion accessories

Folding corrugated kraft mailer boxes can also be printed with eco-friendly inks or coated with protective finishes to enhance appearance and durability.

Customization plays an essential role in branding, and custom printed kraft mailer boxes help businesses create memorable first impressions. Available in natural brown, white, or colored paper finishes, these printed mailer boxes can be printed with brand logos, slogans, or patterns.

Why choose custom designs:

Reinforces brand identity through visual design

Creates a premium unboxing experience

Allows for seasonal or limited-edition packaging

Even with printed designs, these printed mailer boxes their eco-friendly qualities. Most are made from recycled materials and printed with non-toxic, water-based inks.

For luxury and high-end products, magnetic closure corrugated mailer boxes provide an elegant and secure packaging option. These premium boxes feature a sturdy kraft base and a magnetic flap that offers a smooth, satisfying closure.

Applications:

Jewelry, cosmetics, gift boxes, and corporate giveaways

Ideal for retail display and presentation

Can be reused by customers due to their durability

These type of corrugated mailer boxes elevates product presentation and adds a premium touch that makes unboxing an experience in itself.

printed mailer boxes

printed mailer boxes

printed mailer boxes

When selecting the perfect corrugated kraft mailer boxes, consider your product’s size, weight, and intended shipping method. For lightweight items, standard or folding boxes work best. For fragile or heavy products, corrugated mailer boxes offer additional strength. If branding is your focus, custom printed or colored options can elevate your packaging and brand image.

From standard kraft mailer boxes to corrugated mailer boxes and custom printed paper boxes, there’s a packaging solution for every need. Each type combines functionality, protection, and aesthetic appeal—making kraft mailer boxes a preferred choice for businesses across industries.